{"id":281995,"date":"2026-03-25T11:46:21","date_gmt":"2026-03-25T10:46:21","guid":{"rendered":"https:\/\/sagliettigroup.it\/design-hub-the-astra-production-case\/"},"modified":"2026-03-25T11:46:21","modified_gmt":"2026-03-25T10:46:21","slug":"design-hub-the-astra-production-case","status":"publish","type":"post","link":"https:\/\/sagliettigroup.it\/en\/design-hub-the-astra-production-case\/","title":{"rendered":"Design Hub: The Astra Production Case"},"content":{"rendered":"<p>Some projects arise from a practical need, others from a hunch. The <a href=\"https:\/\/astrasrl.it\/\"><strong>Astra project<\/strong><\/a> stems from both. <\/p>\n<p>In this project, the Saglietti Group applied its approach through <strong><a href=\"https:\/\/sagliettigroup.it\/en\/design-hub-from-prototype-to-product\/\">Design Hub<\/a><\/strong>, a space where <strong>design, engineering, and production work together <\/strong>to transform ideas into tangible products, ready for industrial-scale production.<br \/>\nDesign Hub represents the intersection of creativity and technology. It is not merely a design space, but a working method that allows us to oversee every stage of product development, <strong>from the initial concept to the physical realization<\/strong>.<br \/>Translated with DeepL.com (free version) <\/p>\n<p>Architects, designers, and companies are supported throughout the entire process, with the goal of translating real needs into concrete solutions while ensuring consistency between the aesthetic vision and production feasibility.<\/p>\n<div style=\"height: 40px;\"><\/div>\n<h2>The Astra Project<\/h2>\n<div style=\"height: 30px;\"><\/div>\n<p><strong><a href=\"https:\/\/astrasrl.it\/\">Astra<\/a><\/strong>, a Tuscan company operating in the fashion and luxury sector, approached us with a very specific request: to design a drawer unit capable of holding 1,200 spools of thread, perfectly organized, visible, and easily accessible, without any overlap.<br \/>\nThe challenge was to develop a technical object\u2014but also an everyday work tool\u2014that was <strong>functional, sleek, and consistent with the company\u2019s identity<\/strong>.<\/p>\n<div style=\"height: 40px;\"><\/div>\n<h2>From the comparison to the 3D model<\/h2>\n<div style=\"height: 30px;\"><\/div>\n<p>The first step was <strong>direct communication with the client<\/strong>. In collaboration with the sales department and the engineering office, every requirement was analyzed and translated into a <strong>comprehensive 3D model,<\/strong> including all system components.<br \/>\nStarting from this digital model, the second engineering department developed the <strong>machine programs<\/strong>, precisely defining all necessary machining operations. Every production phase was studied in detail, from cutting to milling, through drilling, and to the correct positioning of the hardware, with the goal of ensuring maximum precision and repeatability.  <\/p>\n<div style=\"height: 40px;\"><\/div>\n<h2>Materials and Construction<\/h2>\n<div style=\"height: 30px;\"><\/div>\n<p>The chest of drawers is made entirely of white laminated MDF, a material chosen for its stability, durability, and aesthetic appeal. The unit consists of ten drawers, each designed to hold 120 beech pegs, for a total of 1,200 pieces.<br \/>\nThe pegs, with precise dimensions of 90 mm in height and 8 mm in diameter, are positioned at perfectly equal distances. This design choice is not random but responds to the need to ensure order, accessibility, and true functionality in daily use.  <\/p>\n<div style=\"height: 40px;\"><\/div>\n<h2>Visibility and functionality<\/h2>\n<div style=\"height: 30px;\"><\/div>\n<p>To allow for an immediate view of the spools, a transparent plexiglass panel has been integrated. Two circular holes have been cut into this panel for each drawer, enabling convenient access without compromising the clean lines and continuity of the design.<br \/>\nThe finishes have also been carefully designed: the base and top have been chamfered using an edge-banding machine, resulting in a clean, uniform surface without the addition of applied edges. <\/p>\n<div style=\"height: 40px;\"><\/div>\n<h2>Production and Prototyping<\/h2>\n<div style=\"height: 30px;\"><\/div>\n<p>Now that the design and planning phases are complete, the project has entered the <strong>pilot production<\/strong> phase. Each chest of drawers was assembled in-house, with <strong>components labeled to ensure order and control at every stage<\/strong>. To date, thirty units have been produced. However, the value of the project lies not in the quantity, but in the process that led to its completion.   <\/p>\n<div style=\"height: 40px;\"><\/div>\n<h2>Un approccio orientato all\u2019industrializzazione<\/h2>\n<div style=\"height: 30px;\"><\/div>\n<p><strong><a href=\"https:\/\/astrasrl.it\/\">The Astra project<\/a><\/strong> is a perfect example of the Design Hub\u2019s approach: an environment where ideas don\u2019t remain mere concepts, but become <strong>tangible prototypes that are tested and ready for mass production<\/strong>.<br \/>\nIt is a process that enables the development of scalable products, while consistently maintaining a balance between design quality, production efficiency, and attention to detail.<\/p>\n<div style=\"height: 40px;\"><\/div>\n<h2>Conclusion<\/h2>\n<div style=\"height: 30px;\"><\/div>\n<p>That is why the <strong>Design Hub<\/strong> was created: to transform complex needs into tangible solutions, guiding each project from the initial sketch through to production. This same approach has guided the development of projects such as <a href=\"https:\/\/www.starsbox.it\/\">StarsBOX<\/a> and the <strong><a href=\"https:\/\/sagliettigroup.it\/en\/studio-arredi\/\">Home Office collection<\/a><\/strong>, reaffirming the Saglietti Group\u2019s role as a <strong>bridge between design and industry, between vision and reality.<\/strong> <\/p>\n<p>Because an idea is the starting point.<br \/>\nBut it is only when it takes <strong>shape, becomes precise, <\/strong>and can be replicated that it can truly enter the world.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Some projects arise from a practical need, others from a hunch. The Astra project stems from both. In this project, the Saglietti Group applied its approach through Design Hub, a space where design, engineering, and production work together to transform ideas into tangible products, ready for industrial-scale production. Design Hub represents the intersection of creativity [&hellip;]<\/p>\n","protected":false},"author":3,"featured_media":281965,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_et_pb_use_builder":"","_et_pb_old_content":"","_et_gb_content_width":"","_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"categories":[62],"tags":[],"class_list":["post-281995","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-design-hub-projects"],"acf":[],"aioseo_notices":[],"_links":{"self":[{"href":"https:\/\/sagliettigroup.it\/en\/wp-json\/wp\/v2\/posts\/281995","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/sagliettigroup.it\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/sagliettigroup.it\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/sagliettigroup.it\/en\/wp-json\/wp\/v2\/users\/3"}],"replies":[{"embeddable":true,"href":"https:\/\/sagliettigroup.it\/en\/wp-json\/wp\/v2\/comments?post=281995"}],"version-history":[{"count":0,"href":"https:\/\/sagliettigroup.it\/en\/wp-json\/wp\/v2\/posts\/281995\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/sagliettigroup.it\/en\/wp-json\/wp\/v2\/media\/281965"}],"wp:attachment":[{"href":"https:\/\/sagliettigroup.it\/en\/wp-json\/wp\/v2\/media?parent=281995"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/sagliettigroup.it\/en\/wp-json\/wp\/v2\/categories?post=281995"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/sagliettigroup.it\/en\/wp-json\/wp\/v2\/tags?post=281995"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}